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QUOTATION OF STEAM BOILER 10 TPH

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Steam Boiler 10TPH  Industri Farmasi

QUOTATION OF STEAM BOILER 10 TPH

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QUOTATION OF STEAM BOILER 10 TPH – 10 BARG

STEAM BOILER 10 TPH

 1 (One) Unit FIRE TUBE  BOILER ( Dual Fuel Burner)

TYPE : IDM – Smoke Tube Boiler. Pressure Body consists of cylindrical boiler shell, the front and rear shell end plates, the eccentric flame tube with inside arranged 100% water- cooled rear flue gas reversing chamber, the smoke tubes of the second and third boiler flue pass and equipment for all necessary cleaning and inspection openings.

Examination of the welding seams by X-ray Steam Boilers, Horizontal type, fully automatic and fully insulated, wet back construction, designed without fire bricks. Complete with: Valves, Instrumentation, Control Panel, Feed Water Pumps and Burner.

 BOILER TECHNICAL DATA

Manufacture                      : IDM Boiler (Part Eropa)

Capacity                             : 10.000 kg/h net steam

Heat Output                       : 7820 kW Max.

Operation Pressure          : 10 bar (g)

Design Pressure                : 13 bar (g)

Steam Quality                    : Saturated

Boiler Efficiency                : 93-+5 % , boiler load 100%

Reversing Chamber           : Wet-Back

Fuel                                      : Dual Fuel Burner Light Oil& Natural Gas

 

Boiler Dimension & Weight

Length (L ges)                                           : 7500 mm

Height (B ges)                                           : 3705 mm

Width (B ges)                                            : 3400 mm

Weight Empty                                           : 23  tons

Operating Weight                                     : 40  tons

 

MOUNTING BOILER

  • Steel Structure, Platforms and Ladder
  • Observation port in rear of firebox and refractory-backed access covers for access to fire tubes
  • 2 Lifting Lugs permanently attached to top of.

 

COMMON ACCESSORIES / INSTRUMENTATION BOILER

  • Main Steam Valve Quantity 1 Unit
    • Brand : Arita
    • Type : KVN III (Piston Valve) PN 16
  • Water Inlet /Feeding Valve Quantity 1 Unit
    • Brand : Arita
    • Type : FIG.215 Globe Valve PN 16
  • Steam Check Valve Quantity 1 Unit
    • Brand : Arita
    • Type : RK76 PN 16
  • Water Inlet /Feeding Check Valve Quantity 1 Unit
    • Brand : Arita
    • Type : FIG. 287 PN16
  • Steam Safety Valves Quantity 2 Units
    • Brand : VYC
    • Type : AP PN 40
  • Venting Valve Quantity 1 Unit
    • Brand : Arita
    • Type : KVN III (Piston Valve) PN 16
  • Water Level Gauge complete set Quantity 2 Units
    • Brand : Arita
    • Type : R25 PN 16
  • Water Level Control Modulation and Control Valve Quantity 1 Set
    • Brand : Arita
    • Type : EAC-1
    • Control Valve : Hora
  • Water Level Safety Alarm (Cut Off) Quantity 1 Unit
    • Brand : Arita
    • Type : RS.1 & ES-1
  • Intermittent Manual Blowdown Valve Quantity 1 Unit
    • Brand : Arita
    • Type : VPA 26

 

PRESSURE CONTROL & INDICATOR

  • Pressure Switch Limiter Safety Quantity 1 Unit
    • Brand : HONEYWELL
    • Type : L404
  • Pressure Transmitter Quantity 1 Unit
    • Brand : SUCHY
    • Type : SD 26
  • Pressure Indicator Gauge Quantity 1 Unit
    • Brand : SUCHY
    • Type : MR 0- 16 Bar
    • Size : Dia. 6” / DN 150 mm

 

FEED WATER PUMP STATION

Two electric centrifugal feed water pumps for each boiler mounted on common base frame one in operation and one in stand-by.

Brand                          : Grundfoss CR Type Vertical Multistage

Capacity                      :14 m3/hr at 12 Barg

Max Pressure             : 25 bar

Accessories each       : 4 unit Stop Valves , 2 unit Strainers , 2 unit check Valves and 2 Units Pressure gauge with needle valves

BURNER

 Brand                          : FBR/Riello

Type                            : Gas P 450

Rating Capacity          : 1000 kW – 9800 kW

Power Supply             : 380 V, 3 Phase with neutral 50 Hz

Control Voltage          : 220 V

Motor                           : 24 kW

Fuel gas consump      : 533 Nm3/h

 

ELECTRICAL CONTROL PANEL 

Electric Switch Box: The type control panel suitable for floor mounting pre-wired control for all primary components.

Operating voltage 380 V, 3 Phase, Neutral, 50 Hz, Control voltage 220 V, single phase, 50 Hz. Control Panel is IP 54/55 class protection, Painting RAL 7035 grayOptispark PLC c/w touch screen 10″ for easy visual, operate and to indicate each state of operation. Complete with controlling for burner management system & monitoring.

ECONOMIZER

Compact water pipe-economizer for a smoke gas sided follow up behind a steam boiler for a feed water preheating at fuel gas, the economizer will save fuel up to 2 ~ 5% at 100% load of Boiler.

Equipment comprises:

  • Thermometer feed water-entry- exit
  • Thermometer Flue Gas inlet –outlet
  • Isolating and By Pass Valve
  • Non Return Disc Check Valve on inlet side.

 

CHIMNEY

Dimension                         : Dia. 900 mm x 15 m high

Painting                              : Heat Resistant Paint

Material                              : Mild Steel 6 mm

Accessories                       : Temperature Gauge and Gas analyzer hole

Ladder and Platform

HOT WATER TANK COMPLETE WITH DEAERATOR/DEGASIFIER

Deaerator Dome

Capacity Flow                                         :           10 M3/HR

Type                                                          :           Jet Spray

Material                                                    :           Carbon Steel

Residual oxygen after deaeration           :           0.02 mg/ltr (ppm)

Turn down  :                                                                       1:10

 

Consist of:

  • Steam inlet control system & water level control system
  • Pressure Relief valves and temperature indicator
  • Level gauge glass
  • Other valve for all nozzle
  • Steel Structure ( 3 m elevation)

   

AUTOMATIC WATER SOFTENER

 With common base frame one in operation and one in stand-by. Brand : Pentair USA

Controller                                      : Automatic Fleck 2850

Flow Rate                                     : 10 m3/hr

Pressure Loss                              : 1.2 Bar

Feed Water Pressure                     : max 7 Barg

Resin Volume                                 : 650 kg

Resin Tank                                     : Duplex PE tank

Brine tank                                       : 580 kg

Resin Kation                                   : Ion Exchange or eqv.

 

DOSING PUMP & CHEMICAL

Brand                                              : Water Dos Australia

Type                                               : Diaphragm Pump

Max.Pump cap. at

max.back press                              : 100 GPD @ 60 PSI Chemicals

Integra Australia (anti scaling, oxygen scavenger & dispersant) Volume                                                      : 30 days operation

 

BLOWDOWN TANK

Nominal Capacity                           : 2 M3

Type                                               : Cylinder

Design Presure                               : 3.35 Barg

Dimension                                      : OD 1065 x 2235 mm

Accessories                                    : Valves & Temperature Gauge

 

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