☎️✔081388666204,IDM Thermal Oil Heaters

THERMAL OIL HEATER- PT INDIRA MITRA BOILER

IDM Thermal Oil Heaters a heater using Thermal Oil Fluid as a heat conductor and can work up to a temperature of 300 degrees Celsius or more.

In contrast to steam which must use a pressure of up to 70 bar for the use of a temperature of 285 degrees Celsius, l only at the pressure of the circulation pump, so it is very safe and tools that require heating do not need to be designed with special construction.

The working life of the Thermal Oil Fluid used is generally more than 10 years and there is no need for any additions as long as there are no leaks in the pipes or heating equipment, and during that time no cleaning is needed because the inside of the heating coil is not crusty like in a Steam Boiler. Some of our IDM BOILER THERMAL Units are still working well at the age of more than 20 years.

What are the advantages of IDM Thermal Oil Heater compared to Steam Boiler?

Design

Thermoblock Oil is generally supplied in Vertical construction which saves space and is very efficient because it uses an Integrated burner that utilizes exhaust gas for preheating combustion air so that the oil combustion is very complete. Heating Coil is made of Seamless Boiler Tube which is rolled continuously. Each weld joint is carefully checked with a Radiaography Test and a final pressure test using a pressure of up to 30 Bar. Thermal Oil flows inside the coil at a speed that is carefully designed to avoid overheating which can cause oil damage due to the formation of charcoal (coking).

The hot gas from the combustion heats the flow of thermal oil in the combustion chamber as radiant heat and then heats the oil in the convection coil through the gaps between the coils at a certain speed in 3 passes in the opposite direction to the direction of the thermal oil flow. The turbulence generated by the gas as it passes through the coil results in an increase in the efficiency of the heater and a coil cleaning effect of soot that may adhere to the outside of the coil. Scope of Delivery:

Standard Scope of Supply

Each Thermal Oil Heater is delivered as a complete, factory-tested package designed for reliable operation, simplified installation, and long service life. The standard scope of supply includes the following components:

1. Heating Coil Assembly

The heater is equipped with a high-efficiency helical heating coil manufactured from seamless carbon steel tubes suitable for high-temperature thermal oil service. The coil is enclosed within a fully insulated combustion chamber and protected by a durable steel outer casing to minimize heat loss and improve overall efficiency.

Features:

• High heat transfer efficiency
• Low pressure drop
• Optimized coil velocity
• Heavy-duty insulated casing
• High-temperature resistant refractory lining

2. Thermal Oil Circulation Pump

A centrifugal thermal oil circulation pump continuously circulates thermal oil throughout the heating system, ensuring uniform temperature distribution while preventing localized overheating.

Features:

• High-temperature mechanical seal
• Continuous-duty operation
• Heavy-duty bearing construction
• Low vibration
• Designed for hot oil service

3. Expansion Tank

The expansion tank accommodates the thermal expansion of the heat transfer oil during system operation. It also maintains the proper oil level and protects the system from excessive pressure caused by volume expansion.

Functions:

• Compensates for thermal oil expansion
• Maintains system oil inventory
• Prevents overpressure
• Improves operational safety

4. Deaeration Tank

The deaeration tank removes entrapped air, moisture, and dissolved gases from the circulating thermal oil, preventing oxidation, cavitation, and premature thermal oil degradation.

Benefits:

• Extends thermal oil life
• Prevents pump cavitation
• Reduces oxidation
• Improves system reliability

5. Industrial Burner

Supplied with a fully automatic industrial burner suitable for the specified fuel type.

Available Fuel Options:

• Natural Gas
• LPG
• LNG
• CNG
• Diesel Oil
• Light Oil
• Heavy Oil
• Dual Fuel (Gas/Oil)

Burner Features:

• Fully automatic ignition
• Flame monitoring
• Automatic shutdown protection
• High combustion efficiency
• Low emissions
• One-stage, two-stage, or modulating operation

6. Electrical Control Panel (Dashboard)

The electrical control panel provides centralized operation, monitoring, and protection of the entire thermal oil heating system.

Standard Components:

• Main power disconnect
• PLC or Digital Temperature Controller
• Burner Management System
• Motor starters
• Thermal overload protection
• Emergency stop button
• Alarm indicators
• Temperature display
• Pump controls
• Burner controls
• Safety interlock system
• Automatic operating sequence

Optional Upgrades:

• Siemens PLC
• Schneider Electric components
• Mitsubishi PLC
• Allen-Bradley PLC
• Siemens HMI Touch Screen
• Remote monitoring (Modbus/Ethernet)

7. Temperature Measurement Instruments

Installed temperature sensors continuously monitor both supply and return thermal oil temperatures to ensure stable process heating.

Typical Instruments:

• Digital temperature controller
• PT100 RTD sensor
• Thermocouple
• Digital temperature indicator

8. Pressure Gauges

Pressure gauges monitor the operating pressure of the thermal oil circulation system for safe and efficient operation.

Applications:

• Pump discharge pressure
• Pump suction pressure
• System pressure monitoring

9. Safety Relief Valve

The safety relief valve protects the thermal oil system from excessive pressure by automatically relieving pressure when preset limits are exceeded.

Functions:

• Pressure protection
• System safety
• Equipment protection

10. High Temperature Safety System

Independent high-temperature protection continuously monitors thermal oil temperature and automatically shuts down the burner if abnormal temperatures occur.

Safety Functions:

• Over-temperature protection
• Burner lockout
• Alarm indication
• Automatic shutdown

11. Piping Manifold and Interconnecting Valves

Factory-installed piping minimizes installation time and ensures proper oil circulation.

Includes:

• Supply manifold
• Return manifold
• Isolation valves
• Drain valves
• Vent valves
• Flanged connections

12. Thermal Oil Filling & Drain Connections

Dedicated filling and drain connections simplify system commissioning, maintenance, and thermal oil replacement.

Features:

• Filling connection
• Drain connection
• Vent connection
• Service valves

13. Base Frame & Structural Support

The complete thermal oil heater assembly is mounted on a rigid steel skid base, allowing easy transportation, lifting, and installation.

Advantages:

• Compact package
• Reduced installation time
• Factory alignment
• Easy maintenance access

14. Thermal Insulation

The heater body is insulated with high-density mineral wool or ceramic fiber insulation to minimize radiant heat loss and improve operator safety.

Benefits:

• Lower surface temperature
• Improved thermal efficiency
• Reduced fuel consumption
• Enhanced workplace safety

15. Operation & Maintenance Manual

Comprehensive documentation is supplied with every unit.

Documentation Includes:

• Installation manual
• Operating instructions
• Maintenance procedures
• Electrical wiring diagrams
• Piping & Instrumentation Diagram (P&ID)
• General Arrangement (GA) Drawing
• Spare parts list
• Recommended maintenance schedule
• Commissioning checklist

Complete Ready-to-Install Package

Each Thermal Oil Heater is supplied as a complete, factory-assembled and performance-tested package, minimizing on-site installation work and ensuring rapid commissioning.

The complete package provides:

• Complete thermal oil heater assembly
• Industrial burner package
• Circulation pump
• Expansion tank
• Deaeration tank
• Electrical control panel
• Instrumentation and safety devices
• Factory-installed piping and valves
• Thermal insulation
• Base frame
• Technical documentation

Designed for continuous industrial operation, this integrated package delivers high thermal efficiency, precise temperature control, maximum operational safety, low maintenance requirements, and a long service life, making it an ideal heating solution for a wide range of industrial process applications.

Link Vidio Project

Standard Scope of Supply for Thermal Oil Heater

Every Thermal Oil Heater is delivered as a complete, factory-tested package engineered for safe operation, maximum thermal efficiency, and long-term industrial reliability. Each system is designed to minimize installation time while providing a complete thermal fluid heating solution.

1. Thermal Oil Heater Coil Assembly

The heater is equipped with a high-efficiency helical heating coil manufactured from seamless carbon steel tubes. The coil design provides excellent heat transfer while maintaining the optimum thermal oil velocity to prevent overheating and extend thermal oil life.

Standard Features

• Seamless steel heating coils
• Optimized coil geometry
• High thermal efficiency
• Low pressure drop
• Heavy-duty combustion chamber
• Fully insulated casing
• High-temperature refractory lining

2. Industrial Burner Package

Each heater is supplied with a fully automatic industrial burner selected according to the required heating capacity and available fuel.

Available Fuel Options

• Natural Gas
• LPG
• LNG
• CNG
• Diesel Oil
• Light Oil
• Heavy Oil
• Dual Fuel (Gas/Oil)

Burner Features

• Automatic ignition
• Flame monitoring
• Electronic burner management
• Two-stage or modulating operation
• Low NOx combustion (optional)
• High combustion efficiency

3. Thermal Oil Circulation Pump

The circulation pump maintains continuous oil flow through the heating coil and process equipment, ensuring uniform temperature distribution and preventing thermal oil degradation.

Features

• High-temperature centrifugal pump
• Heavy-duty mechanical seal
• Continuous industrial operation
• Low vibration
• Energy-efficient motor

4. Expansion Tank

The expansion tank accommodates the increase in thermal oil volume caused by temperature changes while maintaining safe operating conditions.

Functions

• Thermal expansion compensation
• Oil level stabilization
• Pressure control
• System protection

5. Deaeration Tank

The deaeration tank removes moisture, air, and dissolved gases from the thermal oil to improve heat transfer efficiency and extend oil service life.

Benefits

• Reduced oxidation
• Longer thermal oil life
• Improved pump performance
• Reduced maintenance

6. Electrical Control Panel

The control panel provides complete automation, monitoring, and protection for the entire heating system.

Standard Equipment

• PLC or Digital Temperature Controller
• Burner Management Controller
• Motor Starter
• Circuit Protection
• Emergency Stop
• Alarm System
• Pump Control
• Temperature Control
• Automatic Burner Control
• Safety Interlock System

Optional

• Siemens PLC
• Mitsubishi PLC
• Schneider Electric Components
• Allen-Bradley PLC
• Siemens HMI Touch Screen
• SCADA Integration
• Modbus Communication
• Remote Monitoring

7. Instrumentation Package

A complete instrumentation package ensures accurate monitoring of all critical operating parameters.

Includes

• Supply temperature sensor
• Return temperature sensor
• Pressure gauges
• Flow monitoring
• Temperature controller
• Digital indicators

8. Safety Protection System

Every Thermal Oil Heater incorporates multiple safety devices designed to protect both personnel and equipment.

Safety Devices

• High-temperature cut-off
• Low oil flow protection
• Flame failure protection
• Pressure relief valve
• Emergency burner shutdown
• Alarm indication
• Pump interlock
• Electrical overload protection

9. Thermal Oil Piping Package

Factory-installed piping significantly reduces installation work at the project site.

Includes

• Supply manifold
• Return manifold
• Isolation valves
• Drain valves
• Air vent valves
• Flanged connections

10. Thermal Insulation

The heater body is insulated using high-density mineral wool or ceramic fiber insulation to minimize heat loss and improve energy efficiency.

Advantages

• Lower fuel consumption
• Reduced surface temperature
• Improved operator safety
• Higher thermal efficiency

11. Structural Base Frame

The entire system is mounted on a rigid fabricated steel skid for transportation and easy installation.

Features

• Factory assembled
• Heavy-duty construction
• Forklift pockets (optional)
• Lifting lugs
• Anti-corrosion coating

12. Documentation Package

Each Thermal Oil Heater is supplied with comprehensive technical documentation.

Documentation Includes

• General Arrangement Drawing (GA)
• Piping & Instrumentation Diagram (P&ID)
• Electrical Wiring Diagram
• Operation Manual
• Maintenance Manual
• Spare Parts List
• Inspection Report
• Factory Acceptance Test (FAT) Report (optional)
• Commissioning Checklist

Complete Ready-to-Install Thermal Oil Heating System

Every Thermal Oil Heater is delivered as a factory-tested, skid-mounted package that minimizes installation time and ensures reliable operation from the first startup.

The standard package includes:

• Thermal Oil Heater
• Industrial Burner
• Thermal Oil Circulation Pump
• Expansion Tank
• Deaeration Tank
• Electrical Control Panel
• Instrumentation Package
• Safety Devices
• Piping Manifold
• Thermal Insulation
• Structural Base Frame
• Complete Technical Documentation

Workshop
Kawasan Pergudangan Laksana Business Park, Jalan Laksana 6 Blok F 09, Desa laksana Kec. Pakuhaji, Kab. Tangerang, Banten- 15570

PT Indira Mitra Boiler
Ratman Bejo
☎️081388666204

My Website
https://indira.co.id

Email: info@indira.co.id
Email: idmratman@gmail.com

https://www.youtube.com/@Ratman_Bejo/videos