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Fire Tube Steam Boiler-Winsketel

Fire Tube Boiler Merk Winsketel

Fabrikasi dan Jual Fire Tube Boiler

Fire tube Steam Boiler 3 ton

Fire tube Steam Boiler 3 ton

Fire Tube boiler Merk Winsketel , Mesin steam boiler karya anak indonesia adapaun material yang di gunakan setandar Eropa , yaitu: pipe fire tube merk Benteler, Oil Burner Riello Made Italy,water level control 177306 McDonnell & Miller 157S-M Hi Pressure Level Control,USA

Fire Tube Boiler juga sering disebut Boiler Pipa Api. Fire Tube Boiler biasanya digunakan untuk kapasitas steam yang relatif kecil hingga medium dengan tekanan rendah hingga sedang saturated , itu dikarenakan sesuai dengan karakteristik design  Fire Tube Boiler itu sendiri, yang dimana karakteristinya ialah menghasilkan kapasitas steam dan tekanan rendah. Fire Tube Boiler economis untuk kecepatan steam sampai 1 sd 12.000 kg/jam dengan tekanan sampai 18 kg/cm2. Fire Tube Boiler dalam operasinya menggunakan bahan bakar soalr Light Oil. Natural Gas.LNG, CNG atau bahan bakar padat, biomassa , batu bara/coal . Sebagian besar Fire tube boiler dirakit oleh pabrik untuk semua jenis bahan bakar.

Cara kerja Fire Tube Boiler cukup mudah dipahami yaitu dikarenakan pada saat proses pengapian yang terjadi di dalam pipa, panas yang dihasilkan dari pengapian tersebut akan dihantarkan langsung kedalam boiler yang berisi air.

 

deaerators steam boiler

deaerators steam boiler

PT. Indira Dwi Mitra memiliki Tim yang ahli dalam jasa fabrikasi Fire Tube Boiler ,Maka dari itu, kami selalu memberikan solusi-solusi terbaik untuk memenuhi kebutuhan customer  dalam hal :

  • Desain dan Engineering
  • Suku cadang dan layanan
  • Pemasangan
  • Pembuatan

Aplikasi

Beverage factory, Food processing industry, Textile factory, Printing and dyeing factory, Garment factory, Paper mill, Plywood factory, Poultry feed mill, Refinery, Rice mill, Noodle factory, Sugar mill, Wood processing industry, Carton factory, Cardboard factory, Dyeing mill, Leather factory, Packaging industry, Central heating, Greenhouse, Hospital, Rubber factory, Slaughterhouse, Soap factory, Bitumen plant, etc

 

 

boiler fuel oil gas

boiler fuel oil gas

Bahan Bakar Fire Tube Boiler

  • Single Feul Burner :
    • Gas Burner (Gas)
    • Light Oil Burners (Solar)
    • Heavy Oi Burner (Residu)
  • Dual Feul Burner :
    • Gas-Light Oil Burner
    • Gas-Heavy Oil Burner
  • Tungku
    • Kayu/pelet kayu
    • Batubara/gastifikasi
    • Batok Kelapa
    • Cangkang Sawit

Kelebihan

  • Mempunyai bentuk yang lebih compact dan portable mudah di erection.
  • Investasi awal fire tube boiler atau boiler pipa api ini sangat kompetitif.
  • Tidak membutuhkan setting khusus sehingga proses pemasangannya mudah dan cepat.
  • Menghemat pemakanan tempat, karena tidak membutuhkan area yang besar untuk saturated steam boilerboiler.
  • Panel control sistem mudah di pahami dan di opersiakan
  • Kontruksi design boiler yang mudah pada sat di lakukan cleaning dan overhoule

Kekurangan

  • Tekanan operasi steam terbatas untuk tekanan rendah yaitu 18 bar( saturated).
  • Jika dibandingkan dengan water tube boiler kapasitas steam relatif kecil (13.5 TPH).
  • Banyak energi kalor yang terbuang langsung menuju stack sehingga nilai efisiensinya rendah 89% with economizer & preheter  95%.

General Technical Fire Tube Boiler

TECHNICAL DATASHEET
FeaturesUnitIDM 300IDM 500IDM 1000IDM 1500IDM 2000IDM 3000IDM 5000
Steam productionKg/h30050010001500200030005000
Design pressurebar12121212121212
Max working pressurebar10101010101010
TOTAL ELECTRIC POWER
Heavy fuel oilKW4,35,39,612,916,024,032
Natural gas or diesel oilKW2,32,34,65,97,012,018
FUEL CONSUMPTION AT 100% OF THE LOAD
Heavy fuel oilKg/h223672110145218363
Natural gasNm3/h254181.5124.5164247411
Diesel oilkg/h233876116153230383
FUEL CALORIFIC POWER
Heavy fuel oilKcal/kg9500
Natural gasKcal/Nm38400
Diesel oilKcal/kg9000
Standard electric power data
380 V / 50 Hz / 3 phases with neutral
Auxiliaries voltage220 V

 

THREE PASS STEAM BOILER

FIRE TUBE THREE PASS BOILER

TYPE : IDM – Smoke Tube Boiler. Pressure Body consists of cylindrical boiler shell, the front and rear shell end plates, the eccentric flame tube with inside arranged 100% water- cooled rear flue gas reversing chamber, the smoke tubes of the second and third boiler flue pass and equipment for all necessary cleaning and inspection openings. Examination of the welding seams by X-ray in accordance with the requirements of the  regulation (Indonesia Technical Regulations) for Steam Boilers, Horizontal type, fully automatic and fully insulated, wet back construction, designed without fire bricks. Complete with: Valves, Instrumentation, Control Panel, Feed Water Pumps and Burners.

 

BOILER TECHNICAL DATA

Design and License            : Winsketel

Manufacture                       : PT.Indira Dwi Mitra

Capacity                               : 10.000 kg/h net steam ( @ F.W 102 °C )

Heat Output                        : 6520 kW

Heating Surface                 : 210 m2 Max. Operation Pressure : 13 bar (g) Test Pressure          : 24.5 bar (g)

Steam Quality                    : Saturated

Design Code                        : Winsketel – Indonesia

Approval                              : DEPNAKER

Boiler Efficiency                 : 89 % at feed water 102°C, boiler load 100% Reversing Chamber : Wet-Back

Fuel                                       : Natural Gas & Light Oil

 

Boiler Dimension & Weight

Length (L ges)                                           : 7600 mm

Height (B ges)                                          : 3805 mm

Width (B ges)                                            : 3500 mm

Weight Empty                                           :  24 tons

Operating Weight                                      :  42 tons

 

MOUNTING BOILER

  • Steel Structure, Platforms and Ladder
  • Observation port in rear of firebox and refractory-backed access covers for access to fire tubes
  • 2 Lifting Lugs permanently attached to top of

 

COMMON ACCESSORIES / INSTRUMENTATION BOILER

  • Main Steam Valve Quantity 1 Unit
    • Brand : KLINGER AUSTRIA
    • Type : KVN III (Piston Valve) PN 16

 

  • Water Inlet /Feeding Valve Quantity 1 Unit
    • Brand : ZETKAMA POLAND
    • Type : FIG.215 Globe Valve PN 16

 

  • Steam Check Valve Quantity 1 Unit
    • Brand : GESTRA GERMANY
    • Type : RK76 PN 16

 

  • Water Inlet /Feeding Check Valve Quantity 1 Unit
  • Brand : ZETKAMA POLAND
    • Type : FIG. 287 PN16

 

  • Steam Safety Valves Quantity 2 Units
    • Brand : VYC SPAIN
    • Type : AP PN 40

 

  • Venting Valve Quantity 1 Unit
    • Brand : KLINGER AUSTRIA
    • Type : KVN III (Piston Valve) PN 16

 

  • Water Level Gauge complete set Quantity 2 Units
    • Brand : KLINGER AUSTRIA
    • Type : R25  PN 16

 

  • Water Level Control Modulation Quantity 1 Unit
    • Brand : VYC SPAIN
    • Type : EAC-1

 

  • Water Level Safety Alarm (Cut Off) Quantity 1 Unit
    • Brand : VYC SPAIN
    • Type : RS.1 & ES-1

 

  • Intermittent Manual Blowdown Valve Quantity 1 Unit
    • Brand : ADCA PORTUGAL
    • Type : VPA 26
    •  

  PRESSURE CONTROL & INDICATOR

Pressure Switch Limiter Safety Quantity 1 Unit

    • Brand : CONDOR GERMANY
    • Type : MDR-F 15 Bar

 

  • Pressure Transmitter Quantity 1 Unit
    • Brand : SUCHY GERMANY
    • Type : SD 26

 

  • Pressure Indicator Gauge Quantity 1 Unit
    • Brand : SUCHY GERMANY
    • Type : MR 0- 16 Bar
    • Size : Dia. 6” / DN 150 mm

 

FEED WATER PUMP 

Two electric centrifugal feed water pumps for each boiler mounted on common base frame one in operation and one in stand-by.

Brand                         : Grundfoss CR Type Vertical Multistage

Capacity                     :11 m3/hr at 12 Barg

Max Pressure              : 25 bar

Accessories                : 4 unit Stop Valves , 2 unit Strainers , 2 unit check Valves and 2 Units Pressure gauge with needle valves

 

BURNER

 Brand Riello Burner Made Italy.

Specification :

Rating Capacity       : 1000 kW – 9800 kW

Power Supply          : 380 V, 3 Phase with neutral 60 Hz Control Voltage     : 220 V

Motor                         : 24 kW

 

GAS TRAIN

 Gas Filter

DN 100 Guiliani Anello (Watts industries) Italy High Pressure Gauge

Range : 0 – 4 Bar High Pressure c/w push button cock Suchy Germany body size : 4” Connection ½”

 

Slam Shut off Valve

Giuliani Anello (Watts industries) MB DN 100 Italy

Pressure Reducing Valve/regulator Valve Madas FRG/2 MC DN 100 Italy

Low Pressure Gauges

Range : 0 – 500 mBar Low Pressure c/w push button cock Suchy Germany body size : 4” Connection ½”

Safety relief Valve

DN 20 MS Giuliani Anello (Watts industries) Italy

Gas Compensator Joint

DN100 GAF400 Guiliani Anello (Watts industries) Italy anti vibration.

 

ELECTRICAL CONTROL PANEL

1 Mounted Electric Switch Box: The type control panel suitable for floor mounting pre- wired control for all primary components.

Operating voltage 380 V, 3 Phase, Neutral, 50 Hz, Control voltage 220 V, single phase, 50 Hz. Control Panel is IP 54/55 class protection, Painting                                     RAL 7035 gray

Centralized control panel with the following items:

  • Control and Main voltage I,S
  • High pressure – manual reset A,I
  • Low pressure – automatic reset A,I
  • Low water level – automatic reset A,I
  • Low- low water level – manual reset A,I
  • Flame failure A,I,S
  • Thermal overload feed water pumps I,S

*)  A = Alarm               I = Indicator                S = Switch

 

OPTION : 

CHIMNEY 

Dimension                        : Dia. 900 mm x 15 m high

Painting                            : Heat Resistant Paint

Material                             : Mild Steel 6 mm

Accessories                      : Temperature Gauge and Gas analyzer hole Ladder and Platform

 

 

HOT WATER TANK COMPLETE WITH DEAERATOR

 Hot Water Tank

Dimension of feed water tank          :          ID 1850, L = 3650

Capacity (water Volume)                    :          10 M3

Material shell                                        :          A516 Gr. 70 , 6 mm Material / thickness thermal

isolation                                                 :          Rock wool / 100 mm #100

Material / thickness of cladding       :          Aluminium Sheet / 0.6 mm Deaerator Dome

Capacity Flow                                        :          14 M3/HR

Type                                                        :          Tray type

Material                                                 :           SS 304

Residual oxygen after deaeration     :          0.02 mg/ltr (ppm)

Turn down                                             :         1:4

Deaerated water temp.                        :          102      °C

Operating pressure                              :          1.208 bara/ 0.28 Barg Sinking time:

NWL to bottom of level glass         :          30        minutes

NWL to bottom of tank                   :          45        minutes

Design pressure                                    :          3.0       barg / full vacum

 

Consist of:

  • Steam inlet control system & water level control system
  • Pressure Relief valves and temperature indicator
  • Level gauge glass
  • Other valve for all nozzle 

 

AUTOMATIC WATER SOFTENER

 Type                                             : Automatic Diapraghm Arrange Solenoid Valve

Controller                                     : Siemens Microcontroller and Display

Max. Flow Rate                            : 14 m3/hr

Pressure Loss                               : 1.2 Bar

Feed Water Pressure                  : max 125 PSI

Resin Volume                               : 350 kg

Resin Tank                                    : Duplex PE tank

Brine tank                                      : 400 kg

Resin Kation                                 : Ion Exchange or eqv.

 

DOSING PUMP & CHEMICAL

Brand                                           : Chemtech 150 or equiv

Type                                             : Diaphragm Pump

Max.Pump cap. at

max.back press                          : 100 GPD @ 60 PSI

 

Chemicals

Integra Australia (anti scaling, oxygen scavenger & dispersant) Volume   : 30 days operation

 

TIME SCHEDULE

The boiler will be ready to deliver approx. 3 Months.

 

WARRATY / GUARRANTEE 

12 months effective from the date of start up or 18 months from the date of goods arrive to site (whichever date is earlier). The Guarantee means after sales service consist of replacement sparepart and technician for trouble shooting / emergency call.

 

ENGINEERING DOCUMENT

  • Manufacturing Data Record (MDR)
  • Design Approval and boiler operation permit
  • Load plan for foundation
  • Electrical diagram
  • Instruction manual regarding the operation and maintenance