QUOTATION OF STEAM BOILER 10 TPH – 10 BARG
STEAM BOILER 10 TPH
1 (One) Unit FIRE TUBE BOILER ( Dual Fuel Burner)
TYPE : IDM – Smoke Tube Boiler. Pressure Body consists of cylindrical boiler shell, the front and rear shell end plates, the eccentric flame tube with inside arranged 100% water- cooled rear flue gas reversing chamber, the smoke tubes of the second and third boiler flue pass and equipment for all necessary cleaning and inspection openings.
Examination of the welding seams by X-ray Steam Boilers, Horizontal type, fully automatic and fully insulated, wet back construction, designed without fire bricks. Complete with: Valves, Instrumentation, Control Panel, Feed Water Pumps and Burner.
BOILER TECHNICAL DATA
Manufacture : IDM Boiler (Part Eropa)
Capacity : 10.000 kg/h net steam
Heat Output : 7820 kW Max.
Operation Pressure : 10 bar (g)
Design Pressure : 13 bar (g)
Steam Quality : Saturated
Boiler Efficiency : 93-+5 % , boiler load 100%
Reversing Chamber : Wet-Back
Fuel : Dual Fuel Burner Light Oil& Natural Gas
Boiler Dimension & Weight
Length (L ges) : 7500 mm
Height (B ges) : 3705 mm
Width (B ges) : 3400 mm
Weight Empty : 23 tons
Operating Weight : 40 tons
MOUNTING BOILER
- Steel Structure, Platforms and Ladder
- Observation port in rear of firebox and refractory-backed access covers for access to fire tubes
- 2 Lifting Lugs permanently attached to top of.
COMMON ACCESSORIES / INSTRUMENTATION BOILER
- Main Steam Valve Quantity 1 Unit
- Brand : Arita
- Type : KVN III (Piston Valve) PN 16
- Water Inlet /Feeding Valve Quantity 1 Unit
- Brand : Arita
- Type : FIG.215 Globe Valve PN 16
- Steam Check Valve Quantity 1 Unit
- Brand : Arita
- Type : RK76 PN 16
- Water Inlet /Feeding Check Valve Quantity 1 Unit
- Brand : Arita
- Type : FIG. 287 PN16
- Steam Safety Valves Quantity 2 Units
- Brand : VYC
- Type : AP PN 40
- Venting Valve Quantity 1 Unit
- Brand : Arita
- Type : KVN III (Piston Valve) PN 16
- Water Level Gauge complete set Quantity 2 Units
- Brand : Arita
- Type : R25 PN 16
- Water Level Control Modulation and Control Valve Quantity 1 Set
- Brand : Arita
- Type : EAC-1
- Control Valve : Hora
- Water Level Safety Alarm (Cut Off) Quantity 1 Unit
- Brand : Arita
- Type : RS.1 & ES-1
- Intermittent Manual Blowdown Valve Quantity 1 Unit
- Brand : Arita
- Type : VPA 26
PRESSURE CONTROL & INDICATOR
- Pressure Switch Limiter Safety Quantity 1 Unit
- Brand : HONEYWELL
- Type : L404
- Pressure Transmitter Quantity 1 Unit
- Brand : SUCHY
- Type : SD 26
- Pressure Indicator Gauge Quantity 1 Unit
- Brand : SUCHY
- Type : MR 0- 16 Bar
- Size : Dia. 6” / DN 150 mm
FEED WATER PUMP STATION
Two electric centrifugal feed water pumps for each boiler mounted on common base frame one in operation and one in stand-by.
Brand : Grundfoss CR Type Vertical Multistage
Capacity :14 m3/hr at 12 Barg
Max Pressure : 25 bar
Accessories each : 4 unit Stop Valves , 2 unit Strainers , 2 unit check Valves and 2 Units Pressure gauge with needle valves
BURNER
Brand : FBR/Riello
Type : Gas P 450
Rating Capacity : 1000 kW – 9800 kW
Power Supply : 380 V, 3 Phase with neutral 50 Hz
Control Voltage : 220 V
Motor : 24 kW
Fuel gas consump : 533 Nm3/h
ELECTRICAL CONTROL PANEL
Electric Switch Box: The type control panel suitable for floor mounting pre-wired control for all primary components.
Operating voltage 380 V, 3 Phase, Neutral, 50 Hz, Control voltage 220 V, single phase, 50 Hz. Control Panel is IP 54/55 class protection, Painting RAL 7035 grayOptispark PLC c/w touch screen 10″ for easy visual, operate and to indicate each state of operation. Complete with controlling for burner management system & monitoring.
ECONOMIZER
Compact water pipe-economizer for a smoke gas sided follow up behind a steam boiler for a feed water preheating at fuel gas, the economizer will save fuel up to 2 ~ 5% at 100% load of Boiler.
Equipment comprises:
- Thermometer feed water-entry- exit
- Thermometer Flue Gas inlet –outlet
- Isolating and By Pass Valve
- Non Return Disc Check Valve on inlet side.
CHIMNEY
Dimension : Dia. 900 mm x 15 m high
Painting : Heat Resistant Paint
Material : Mild Steel 6 mm
Accessories : Temperature Gauge and Gas analyzer hole
Ladder and Platform
HOT WATER TANK COMPLETE WITH DEAERATOR/DEGASIFIER
Deaerator Dome
Capacity Flow : 10 M3/HR
Type : Jet Spray
Material : Carbon Steel
Residual oxygen after deaeration : 0.02 mg/ltr (ppm)
Turn down : 1:10
Consist of:
- Steam inlet control system & water level control system
- Pressure Relief valves and temperature indicator
- Level gauge glass
- Other valve for all nozzle
- Steel Structure ( 3 m elevation)
AUTOMATIC WATER SOFTENER
With common base frame one in operation and one in stand-by. Brand : Pentair USA
Controller : Automatic Fleck 2850
Flow Rate : 10 m3/hr
Pressure Loss : 1.2 Bar
Feed Water Pressure : max 7 Barg
Resin Volume : 650 kg
Resin Tank : Duplex PE tank
Brine tank : 580 kg
Resin Kation : Ion Exchange or eqv.
DOSING PUMP & CHEMICAL
Brand : Water Dos Australia
Type : Diaphragm Pump
Max.Pump cap. at
max.back press : 100 GPD @ 60 PSI Chemicals
Integra Australia (anti scaling, oxygen scavenger & dispersant) Volume : 30 days operation
BLOWDOWN TANK
Nominal Capacity : 2 M3
Type : Cylinder
Design Presure : 3.35 Barg
Dimension : OD 1065 x 2235 mm
Accessories : Valves & Temperature Gauge
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